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My Kit Choices

 


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Decisions - Express - Velocity - Zodiac - Cozy

Below are some of my personal kits choices and some of my thoughts that went into them.  More general thoughts on building can be found on my Building a Plane page.

My Decision Process

If I get IPO gold sooner I'll probably start something while I'm still living out here in California - otherwise my quickest route to aircraft ownership is a partnership with a couple of my closest, trusted friends (one of whom is a student pilot and one of whom wants to be).  A production plane is the best deal for cheapest possible - but a kit is the cheapest route to a "real" aircraft with enough speed, range and capacity to actually go somewhere with a family of 4.

The kit that is my leading choice is the Express 2000 (www.express-aircraft.com) - it has a payload of just over 1000 pounds. But that's also based a useful load of over 1800# with 140 gallons of fuel for almost 7 hours of fuel for 1800nm in range. Leaving the outboard tanks empty (you can build it with 2 tanks or 4 - 2 is easier to manage flying but 4 is very handy for weight management) you get 82 gallons and 4 hours of flying and 348 pounds of payload back. SFO to Minneapolis is about 1400nm by air so. Going home it could make the trip on one tank in about 4:45 hours and back in about 5:50 (figuring +/- 30kts of push/pull from head/tailwinds there versus back). Of course no bathroom so add an hour each way for a stop and break and it's still very competitive with commercial flying with that 2 hours in advance thing plus getting to leave when you want.

Here's my current list of kits in rough order of preference (note that all kits are 4 seater aircraft - I don't consider a 2 seater a reasonable choice for the aircraft I want to own due to payload, speed and range issues - although there is one two seater - a creampuff wood structure that cruises at 160kts and is fully aerobatic rated - the Falco (the kit version of a very successful 40 year old US certified Italian production plane design that is still built today):

A List
  • Express 2000 - www.express-aircraft.com - An easy and quick building composite aircraft with a standard tube and wing configuration.  As it's my first choice the bulk of the details and some photos of my own are on my Express Page.
  • Velocity XL - www.velocityaircraft.com - A composite canard pusher.  The FG kit is only $37k - the RG kit is only $6k more.  These are a 260-300hp aircraft with a 180-200kt cruise.  As my second choice the bulk of the details and some photos also have been moved to their own on my Velocity Page.
     
B List
  • Zodiac CH 640 - http://www.zenair.com/ - An all metal traditional aircraft.  Full kit is only $25k and faster building.  Cruise at 130kts with a 180hp (Lycoming O-360) engine (only 8-10gph cruise versus 14-18 for the cylinder engines used by the previous).  This kit is available in 7 chunks to help spread out cost with no cost penalty for partial orders.  It is also doable as a plans built plane but you have to build jigs and do more bending. With the kit is a no-jig no-weld (all bolts and rivets) construction.  Payload at full fuel is still a very usable 820 pounds.  Kit includes the engine mount (usually a $1000 extra item) and factory matched "firewall forward" (engine plus all needed accessory) kits are available.  Buildable for <$60k VFR to about $80k for a nice IFR plane.
     
  • Cozy - http://www.cozyaircraft.com/ - A composite 4 seater.  It is a "plans built" plane although a number of suppliers have kits of materials and various pre-form parts.  It is also designed to be O-360 powered at 180hp for a 190kt cruise.  It also has an over 800# payload (1050 usable).  The basic structure can be built for less than $15k and a flyable VFR plane can be deployed for under $45k.
     

 

Decisions - Express - Velocity - Zodiac - Cozy


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